Model Number: BDM2000-DC-HV
Voltage Class: 1500V DC System
Conductor System
Cable Specification: 12AWG PV Wire (UL4703/EN50618)
Conductor: Class 5 tinned copper (135×0.32mm)
Insulation: Dual-layer XLPO (2.5mm thickness)
Connector System
Main Connector: QC4.1 Power Class (200A rating)
Polarity Protection: Keyed polarization
Contact Plating: 3μm silver over nickel
| Category | Specification | Test Standard |
|---|---|---|
| Voltage Rating | 1500V DC | UL4703 |
| Waterproof Rating | IP68 (1m/72hrs) | IEC 60529 |
| Flame Rating | UL94 V0 (vertical burn) | UL1581 |
| Current Capacity | 50A continuous @105°C | UL2556 |
| Bend Radius | 6×OD (dynamic) | IEC 62930 |
High-Reliability Design
2000V partial discharge tested
<0.25mΩ contact resistance
10,000 mating cycles (IEC 61984)
Environmental Durability
UV resistance: 3000hrs QUV-B
Salt spray: 1000hrs ASTM B117
Oil resistance: IRM902 @121°C
Safety Systems
Arc flash containment design
Touch-safe connector geometry
Polarization error-proofing
Precision Processing
Laser-guided stripping (±0.1mm)
Hot crimp termination (1000N force)
Vacuum potting for IP68
Quality Verification
100% hi-pot test (3000V AC)
Thermal imaging inspection
Cross-section metallurgy analysis
North America: UL4703, UL1977
Europe: EN50618, VDE-AR-E 2283-4
China: GB/T 33594
Industrial: NFPA 70E
Length: 0.5-20m (pre-cut lengths)
Color Coding: RAL9005 (standard) or custom
Shielding: Optional braid+foil
Marking: Laser engraving
Production Timeline:
Prototypes: 10 working days
Volume Production: 4-6 weeks (MOQ 1000 sets)
For application engineering support:
📧 yilaite8@yeah.net
📞 +86 15726884938 (24/7 WhatsApp/WeChat)
Important Notice: For systems exceeding 120V DC, proper PPE must be used during installation. All electrical ratings based on 40°C ambient temperature. Consult our HV safety manual before system integration.
